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Bluetooth headphone battery testing:
compact design and performance evaluation.

Challenges in the endurance and durability of Bluetooth earphones battery test

Challenges in the endurance and durability of Bluetooth earphones

Bluetooth headsets have moved from the professional audio market to the mass consumer market, becoming a common accessory for smartphones and other devices due to their convenience, comfort and wireless nature.
Deterioration of durability: the anti-sweat and anti-water function of Bluetooth headset is gradually weakened with the use of time, and it is difficult to recover, which increases the difficulty and cost of maintenance.

Earphone extreme environment adaptability and ultra-long cycle testing

BTS software supports ultra-long cycle test, the longest cycle can be up to 65535 times, and the cycle of a single work step can be up to 255.
It can be used with Xinwei environmental test chamber (adjustable temperature and humidity) to simulate the performance of headphones in sweat, water and other conditions.

Bluetooth headset battery testing
requirements under industry standards

IEC 61960/IEC 62133 specifies test requirements for batteries such as overcharge, overdischarge, short-circuit, mechanical shock, thermal shock, crush and low air pressure tests. 

UN 38.3 specifies safety tests for batteries during transportation, such as high and low temperature cycling, vibration, shock, 55°C short-circuit and overcharge tests. 

CE Marking Directives require products to comply with the Electromagnetic Compatibility (EMC) and Low Voltage Directives (LVD) to ensure compliance in terms of electromagnetic interference and safety. 

Bluetooth SIG specifications may indirectly affect battery design because they specify energy consumption and power management requirements for devices. For example, one of the design goals of Bluetooth Low Energy (BLE) technology is to reduce the energy consumption of devices.

Bluetooth headset battery testing requirements under industry standards
NEWARE battery test equipment  CT-4008Q-5V6A-S1
NEWARE battery test equipment  CT-4008Q-5V6A-S1

Standard Testing

CT/CE-4/8000(3C)

NEWARE's 4/8 series battery testing system provides a comprehensive solution for the performance evaluation of Bluetooth headset batteries. With multifunctional tests such as charge-discharge and pulse tests, it aids researchers in thoroughly analyzing battery performance, enhancing energy density, and cycle stability. 


● Multifunctional testing: the system integrates a variety of testing functions, adaptable for a comprehensive assessment of Bluetooth headset battery performance. It offers a full solution for battery performance evaluation, delving into the potential and characteristics of batteries, and addressing the challenges of performance degradation and lifespan prediction. 

● Safety testing: the product can conduct overcharge, over-discharge, short circuit, and thermal stability tests, assessing the safety performance of batteries under extreme conditions, and providing a basis for the safe design of Bluetooth headset batteries. 

● User-friendly: the system is equipped with an intuitive operation interface and powerful data processing software, simplifying the testing process and improving the efficiency of research work, making battery testing more smooth and convenient. 

● Data Recording and Analysis: the detailed data recording function enables long-term performance and stability tracking studies of Bluetooth headset batteries, providing a scientific basis for battery health management and lifespan prediction.

· Instruments

· Accessories

NEWARE-Battery Tester
CT-4000 Battery Testing System
CT-4008Q-5V6A-S1

CT-4008Q-5V6A-S1 *

CT-4000 Battery Testing System

● Voltage & Current Accuracy:±0.02% F.S.

● Recording Frequency:10Hz

● Sampling Time:100ms

● Current Response Time:≤1.5ms

● Minimum Pulse Width:500ms

● Off-Line Test:1GB

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NEWARE-Battery Tester
CT-4000 Battery Testing System
CT-4008Q-5V6A-164

CT-4008Q-5V6A-164 *

CT-4000 Battery Testing System

● Voltage & Current Accuracy:±0.02% F.S.

● Recording Frequency:10Hz

● Sampling Time:100ms

● Current Response Time:≤1.5ms

● Minimum Pulse Width:500ms

● Off-Line Test:1GB

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NEWARE battery test equipment  CT-4008Q-5V6A-S1 ct9000
NEWARE battery test equipment  CT-4008Q-5V6A-S1 ct9000

Ultra-High Precision Testing

CT-9000

Developed specifically for high-precision testing requirements, it provides accurate and reliable test data, meeting the diverse charging and discharging testing needs of batteries. The multi-range design ensures the accuracy of the test, helping to solve problems such as battery performance degradation and life prediction. 


● Precise impedance measurement technology:  it accurately measures battery internal resistance with DCIR testing, providing critical indicators for battery health and aging. 

● Real-time SMBus communication function: featuring battery communication functionality, it enables real-time monitoring of battery status and delivers instant information, aiding in tackling short battery lifespan and enhancing fast charging efficiency. 

● Environmental adaptability testing: by simulating different environmental conditions, it can evaluate the performance of Bluetooth headset batteries under different environments such as high and low temperatures, enhancing the environmental adaptability of the batteries. 

● Battery health assessment: the product can help users assess the health of Bluetooth headset batteries by analyzing the designed capacity and the fully charged capacity, determining whether the battery needs to be replaced. 

● Battery calibration support: it supports the calibration process of Bluetooth headset batteries, ensuring the accuracy of the battery life display and extending the battery life.

· Instruments

· Accessories

NEWARE battery test equipment CT-9002-5V6A-F-204n-000a

CT-9002-5V6A-F-204n *

CT-9000 Battery Testing System

● Voltage & Current Accuracy:±0.02% F.S.

● Voltage & Current Stability:±0.01% F.S.

● Recording Frequency:1000Hz

● Resolution AD:16bit

● Current Response Time:≤100μs

● Off-Line Test: 1GB

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NEWARE battery test equipmentCT-9040-5V5A

CT-9000-5V5A *

CT-9000 Battery Testing System

● Voltage & Current Accuracy:±0.02% F.S.

● Recording Frequency:1000Hz

● Resolution AD:16bit

● Current Response Time:≤100μs

● Minimum Pulse Width:400μs

● Off-Line Test:1GB

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NEWARE battery test equipment WHW-500L-5V6A80CH-380V
NEWARE battery test equipment WHW-500L-5V6A80CH-380V

Integrated Temperature Control Testing

All-in-One Testing System

An integrated battery testing solution for assessing Bluetooth headset batteries under diverse temperatures. 


● All-in-one design: the device combines charging/discharging testing with temperature control, simplifying test wiring for an efficient environment tailored for Bluetooth headset battery testing. 

● Precise temperature control: the device offers precise temperature regulation for testing Bluetooth headset batteries under specific conditions, assessing their adaptability and reliability. 

● Cycle life evaluation: under set temperature cycles, the Newstar device evaluates the cycle life of Bluetooth headset batteries, understanding the impact of temperature changes on battery aging. 

● Safety testing: tested in extreme temperature conditions, the Newstar device reveals safety risks of Bluetooth headset batteries under harsh conditions, supporting safe battery design with data. 

● Multi- temperature zones testing: provides a comprehensive and precise assessment of battery performance across various temperatures, addressing real-world performance and safety issues of Bluetooth headset batteries.

· Instruments

· Accessories

NEWARE battery test equipment WHW-500L-5V6A80CH-380V

WHW-500L-5V6A80CH-380V *

3C All-in-One Testing System

● Voltage & Current Accuracy:±0.05% F.S.

● Recording Frequency:100Hz

● Number of Channels:80CH

● Temperature Range & Deviation:50℉ ~ 185℉±3.6℉(10℃ ~ 85℃±2.0℃)

● Heating Efficiency:77℉ ~ 185℉ ≤40min(25℃ ~ 85℃)

● Cooling Efficiency:77℉ ~ 50℉≤40min(25℃~10 ℃)

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Accessory Equipment

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